Solid State Temperature Probe with Thermowell Mount and Connection Head
The BD1-xx-TP is a family of stainless steel temperature probes that utilize the Brew Data BD1 solid state temperature sensing device. The solid state sensor converts temperature directly to a high level output voltage. Included is a special spring loaded fitting to mount the probe inside of a thermowell while maintaining good thermal contact. Also includes a watertight PVC connection head.
- Easy to wire, no special cabling or connection requirements. Wire nuts can be used.
- Easy to interface, can be connected directly to an ADC without special signal conditioning.
- Designed for industrial environments; ESD protected and compensated to drive long cables or capacitive loads.
- -40°C to +125°C (-40°F to 257°F) sensing range
- ±0.5°C accuracy (-20°C to 100°C)
- 0.251V to 1.315V output voltage
- Single 2.7V to 5.5V input voltage
- 316 stainless steel 1/4” diameter probe body
- 1/2” NPS thermowell mount with connection head
Part Number Summary
|Part Number||Length||Mount||Connection Head|
Output to Temperature Conversions
Each of these probes include a spring loaded thermowell fitting and a connection head. The thermowell fitting has a 1/2” NPT thread that screws into the 1/2” NPT thread of the thermowell. The probe is screwed into the thermowell until the spring puts tension on the probe. This keeps the probe in good thermal contact with the end of the thermowell without the use of thermal grease. The connection head is made of PVC and is simple but effective. Wire nuts for the 20AWG wire are included for connection within the head. The connection head has 1/2” NPT output threads. Typically, a 1/2” NPT to flex adapter is used to connect to flexible conduit. Brew Data also makes sanitary and straight probes.
In order to maintain measurement accuracy it is very important for the end of the probe to be in direct contact with the bottom of the thermowell. The addition of thermal grease is not a substitute for direct mechanical contact. The BD1-xx-TP probes are equipped with a spring loaded fitting to press the end of the probe against the bottom of the thermowell, thus assuring good thermal contact.
One of the greatest challenges when installing a temperature probe in a thermowell is to make sure that the probe is actually bottomed out in the well. Further complicating the problem is the lack of standardization when it comes to the dimensions of the thermowell themselves. A 12” thermowell isn't necessarily designed to fit a 12” probe. By far the best technique is to either examine a dimensioned drawing of the thermowell or by simply measuring the depth of the well itself using, for example, a stiff wire inserted into the well. See the drawing below showing the dimensions of the BD1-xx-TP probes. If necessary, a small extension can be added to the probe to make sure it fits, or the probe can be carefully trimmed to fit. Custom lengths are also available. Please contact the engineering department at Brew Data for more information.
Probe mounting length details (see drawing)
L2 and L3 tolerances approximately ±0.1”
Please see the Brew Data application note “Using the Brew Data Solid State Temperature Sensor”. This application note includes important information about wiring and contains additional information such as thermal response and considerations when connecting to a measurement device.
(V+ = 2.7V to 5.5V, V- = ground, Sense temperature = -40°C to 125°C, Protection head temperature = 20°C, unless otherwise noted)
|Thermometer Error||-20°C to 100°C||±0.5||°C|
|-40°C to 125°C||±0.75||°C|
|Supply Voltage||V+ to V-||2.7||5.5||V|
|Output DC offset||0°C||509||mV|
|Thermal Response Time||0°C to 100°C||40||sec|
|Construction||probe body||316 Stainless Steel, 1/4” diameter|
|lead wires||PTFE or TFE, 20AWG|
|thermowell fitting||300 series stainless steel, 1/2” NPT threads|
|connection head||PVC, 1/2” NPT conduit connection|
|Country of Origin||USA|
|*Note that the connection head may be used at temperatures below the specified range but as the temperature decreases the material will become brittle and lose impact strength.|
©05/02/14 Brew Data LLC